ABB 800 xA DCS Training

What is the difference between PLC (Programmable Logic Controller) training and DCS (Distributed Control System) training?

Historically, DCS was primarily used to control large-scale operations in industries like chemical plants and refineries, while PLCs were more commonly used for smaller systems, such as compressors or turbines. However, with advancements in computer technology over the past few decades, the distinctions between DCS and PLC systems have diminished significantly. Despite this, major DCS vendors continue to serve large-scale industries due to the extensive features their systems offer.

For those aspiring to become automation engineers, it is possible to start with either PLC or DCS training. However, in the long run, familiarity with both systems will be essential. The decision largely depends on the specific career path you choose, and your first job can influence this choice. Understanding the expertise required in DCS can be challenging, as there are various specializations within DCS itself. If you're uncertain about which path to take, we offer free career counseling to help you make an informed decision.

This training provides in-depth knowledge of ABB 800xA DCS, including architecture, programming, system integration, and commissioning. Whether you have prior experience or are new to the system, this course will help you build or enhance your knowledge.

By the end of the course, participants will be capable of:

• Specifying and designing a system for new plants or manufacturing facilities.
• Creating complete network architectures.
• Installing programs and configuring logic based on functional process narratives.
• Conducting functional tests, developing HMIs (Human-Machine Interfaces), and verifying communications with peripheral systems (using advanced communication protocols such as Modbus and OPC).
• Commissioning DCS systems in test environments and preparing for handover to operations.

This course will also provide an understanding of what an Instrument Engineer needs to know to transition into a Control Engineer role. You will learn how to collaborate effectively with electrical engineers, instrument technicians, and process engineers, preparing you to engage with them intelligently and professionally.

Additionally, this training covers the fundamentals of electrical engineering, electrical safety, wiring, control science, and instrumentation.

Course Objectives

The following modules are covered in this training program:

• DCS Functions in Chemical, Petrochemical, and Refinery Operations
• Main Components of DCS
• DCS Architecture and System Design
• Control Loop Fundamentals (PID control)
• Integrated Self-Sufficient Controllers (Analog Loops)
• Modern Digital Control Loops (Advanced PID techniques)
• DCS Electrical Fundamentals & Power Requirements
• UPS Systems for Controllers
• DCS vs PLC: When to Choose Each
• Overview of ABB 800xA DCS
• Hardware Components of ABB 800xA DCS
• Functional Blocks in ABB 800xA DCS
• Network Interfaces and Communication Protocols in DCS
• Alarm Management in DCS
• DCS Loop Diagrams: Examples and Case Studies
• Typical GA/IA Cabinet Layouts
• DCS Cabinet Architecture

Training Methodology

Excel Automation Solutions' DCS Training Program combines multiple learning formats to provide a comprehensive, hands-on experience:

• Classroom and Virtual Lectures
• Advanced Topics: Seminars and Presentations
• Technical Group Discussions
• Class Assignments
• Industrial Case Studies and Practical Exercises

We ensure that students start downloading to real DCS systems from day one, providing a practical understanding that complements the theoretical aspects of the training.

Organizational Benefits

Employees of industries attending this training at Excel Automation Solutions will benefit in the following ways:

• Gain an in-depth understanding of their plant’s DCS system, which is crucial for the smooth operation of their processes, and immediately contribute to improving productivity, efficiency, and reliability.
• Become part of the team responsible for decisions regarding DCS upgrades and expansions.
• Acquire the skills to train other personnel who were unable to attend the training.
• Contribute to new projects, including specifying system requirements, participating in vendor meetings, and helping with automation project commissioning.

Personal Benefits

This training offers life-changing opportunities for individuals by providing:

• A comprehensive understanding of the principles of operation for sensors and transducers used in DCS.
• Insights into the construction and operation of key DCS components.
• The ability to evaluate and select the most appropriate sensor technology for DCS applications.
• Skills to design, build, and test DCS systems according to given specifications.
• Familiarity with DCS components and features.
• Proficiency in optimizing control using DCS software and systems.

Who Should Attend?

This DCS Training is suitable for:

• Entry-level service engineers and experienced technicians involved in the operation and maintenance of instrumentation and control systems.
• Engineers interested in starting a career in automation.
• Engineers and electricians seeking to understand automation systems and expand their knowledge base.
• Mechanical and electrical graduates wishing to understand PLC/DCS interfacing with external systems.
• Computer science engineers or those working with real-time systems.
• Instrument and process control technicians.
• Maintenance engineers and technicians.
• Process engineers and manufacturing operations engineers.
• Engineers working for system integration companies.
• Anyone who wants to understand how modern factories are automated, networked, and interfaced.
• Fresh graduates or early-career engineers in automation, control systems, instrumentation, or process control.

Conclusion

By completing this training, you will not only gain technical proficiency in the ABB 800xA DCS system but also be well-positioned to advance your career in industrial automation, contributing to the success of your organization and enhancing your professional value in the field.